Battery Advice

Choosing a Battery

• Before getting started
  1. Make sure you know your system voltage, battery compartment size (length, width and height) and your energy needs
  2. Determine whether you want to use a deep cycle flooded, Deep-Cycle Gel or Cycling AGM battery
• Step 1: Determine your battery voltage and how many to use
  1. Based on your system voltage, you must first decide which battery is needed and how many to use in order to meet your requirements. For example, you may connect a series of eight 6V batteries, six 8V batteries or four 12V batteries for a 48-volt system. The size of your battery compartment, your performance requirements and costs may limit your options.
  2. Make sure there is enough space between batteries to allow for minor battery expansion that occurs during use and to allow proper airflow to keep battery temperature down in hot environments.

  TIP: Connecting batteries in series does not increase the capacity of the batteries; it simply increases the overall voltage to meet your system requirements. Once your voltage requirements are met, if space allows you can double the batteries in a parallel connection—thereby doubling your battery capacity. See diagrams below.

  

• Step 2: Choose your best battery model
  1. When choosing your battery model, first consider your battery compartment space as this may limit your options. Within your size restrictions you may have several battery options to choose from. For example, you can use a T-605, T-105 or T-125 in the same space, as they are the exact same physical size. The difference between these batteries is the amount of energy they have to offer.
  2. Next consider your energy needs. If replacing an existing battery, use it as a reference point. If your old battery provided enough energy, it can be replaced with a similar capacity battery. If you need more energy you can size up, or if you need less energy you can size down.

  TIP: If you do not know what battery to use, contact your equipment manufacturer for their recommended battery specification. Trojan Battery also offers outstanding technical support provided by full-time applications engineers to help you select your ideal batteries.

• Step 3: Select your best terminal
  1. Finally determine which terminal option best meets your needs based on the type of cable connections you plan to use. Look for the terminal(s) available for the battery you have selected.

  TIP: Make sure you use the proper cable size when connecting your batteries so that you do not overheat your connections.

  Terminal Configurations

  
  
  

FAQ

• What is the difference between a deep cycle battery, a starting battery, and a dual-purpose battery?

  A deep cycle battery has the ability to be deeply discharged and charged many times during its service life. It is designed specifically for powering electrical equipment for long periods of time. An automotive or starting battery is designed for brief bursts of high current and cannot withstand more than a few deep discharges before failure. This is why it is unable to start your car if you accidentally leave the lights on more than a couple of times. For applications where both engine starting and light deep cycling are required, a dual-purpose battery is often used. This type of battery is neither a starting nor a deep cycle battery but rather a compromise between the two so it performs both functions adequately.

• Can I use my Deep Cycle battery as a starting battery?

  Deep cycle batteries can be used for engine starting but starting batteries should not be used for deep cycle applications. A deep cycle battery may have less cranking amps per pound than a starting battery, but in most cases a deep cycle battery is still more than adequate for the purpose of starting an engine.

• What's better? 24 Volt or 48 Volt system?

  Higher-voltage systems tend to be more efficient and put a lower load on the batteries. Factors other than the battery enter into the system’s overall efficiency.

• What are the advantages and disadvantages of gel, AGM, and flooded lead acid deep cycle?

  Generally, gel and AGM batteries have about 20% less capacity, cost about two times more, and have a shorter cycle life than comparable flooded lead acid batteries. However, Gel and AGM batteries do not need watering, are safer (no acid spilling out), can be placed in a variety of positions, have a slower self-discharge characteristic, and are more efficient in charging and discharging than flooded batteries (see table below). Gel batteries are more suitable for deep cycling applications whereas AGM batteries are more for light cycling and engine-starting applications.

  Flooded	Gel	AGM
  Charge/Discharge Efficiency	89%	98%	99%
  Self discharge rate (per month)	13%	1-3%	1-3%
  Finish Voltage	15.3-16.0V	14.1-14.4V	14.1-14.7V
  Float charge:	13.2-13.7V	13.4-13.8	13.4-13.8V

• How can a battery's state of charge be accurately measured?

  The state of charge of a lead acid battery is most accurately determined by measuring the specific gravity of the electrolyte. This is done with a hydrometer. Battery voltage also indicates the level of charge when measured in an open circuit condition. This should be done with a voltmeter. For an accurate voltage reading, the battery should also be allowed to rest for a period sufficient to let the voltage stabilize.

• Does my deep cycle battery develop a memory?

  Lead acid batteries do not develop any type of memory. This means that you do not have to deep discharge or completely discharge a battery before recharging it. For optimum life and performance, we generally recommend a discharge of 20 to 50% of the battery’s rated capacity even though the battery is capable of being cycled to 80%.

• Do batteries self-discharge when not in use?

  All batteries, regardless of their chemistry, self-discharge. The rate of self-discharge depends on the type of battery, the age of the battery, and the storage temperature the batteries are exposed to. As an estimate, Trojan batteries self-discharge approximately 4% per week at 80o F.

• What type of charger should I buy?

  An automatic charger offers the greatest convenience. Just plug the battery into the charger and the charger does the rest. Manual chargers, although equally effective at charging batteries, require a greater level of attention. Generally speaking, automatic chargers are priced higher than manual chargers.

• What size charger should I buy?

  A properly sized charger takes into account battery capacity and the time interval between charges. In applications where cycling is infrequent, such as weekend RV users, or infrequent or seasonal trolling motor usage, a charger with an output current rating between 10 and 13% of the battery’s rated 20-hour capacity will suffice. In applications where battery recharge must be accomplished within 8 to 10 hours, a three stage, automatic charger, rated at 20% of the battery capacity, may be required.

  •Example: A good charging rate for a battery with a 20-hr capacity of 225 amp-hr is about 22 to 29 amps. You can of course go slightly higher or lower depending on what is available on the market.

• When should I water my batteries?

  Water is lost during charging. Therefore, the best time to water your batteries is always at the end of the charge cycle. However, if the electrolyte level is extremely low or the plates are exposed to air, add some water to cover the plates before starting the charge cycle.

• How often should I water my batteries?

  How often you use your batteries will determine the frequency of watering. For example, the weekend fisherman may find he only needs to water the batteries in his boat once a month. While a maintenance supervisor for a golf course might need to service the batteries in their golf cars every week. Also using batteries in a hot climate may require more frequent watering. It is best to check your new batteries regularly as this will give you a good feel for how often your application will require battery watering. WARNING: A brand new battery may have a low electrolyte level. Charge the battery first and then add water if needed. Adding water to a battery before charging may result in overflow of the electrolyte.

• How can I tell if a battery is bad?

  To determine if the battery system is experiencing a problem, fully charge the batteries then shut off the charger and remove all electrical loads. Allow each battery in the system to stand on open-circuit for about one hour. Measure the voltage of each battery. If the battery voltage spread exceeds .15 volts for a 6 volt battery, or .30 volts for a 12 volt battery, a problem is indicated. Battery voltage alone does not confirm a problem. When the voltage spread indicates a problem, confirmation is accomplished by taking electrolyte specific gravity readings using a hydrometer. If the specific gravity readings show a spread greater than .030 (30 points), give the batteries an equalization.